What is the consequence of not following established MPI procedures?

Not adhering to established Magnetic Particle Inspection (MPI) procedures significantly raises the risk of undetected defects, which can lead to catastrophic failures. Established procedures in MPI include specific techniques, guidelines, and standards designed to ensure thorough inspections and consistent results. These procedures utilize calibrated equipment, appropriate materials, and trained personnel to effectively detect surface and near-surface discontinuities.

By not following these protocols, there is a higher likelihood that defects may go unnoticed. This can result in compromised structural integrity and safety of components, especially in critical applications such as aerospace or nuclear industries, where failures can have dire consequences. The systematic approach outlined in standard procedures helps maintain rigorous quality assurance, thereby preventing significant risks associated with undetected flaws.

In contrast, deviating from these practices could lead to false confidence in the integrity of inspected materials, ultimately endangering operational safety and reliability.